Dynacord Battery Charger DEM 313 User Manual

OWNER’S MANUAL  
CHARGING UNIT DEM 313  
Features  
fully automatic charging unit 24V/4A for constant I/U battery charging in continuous battery power  
supply mode  
regulation of charging voltage with high-efficiency primary switched chopper regulator  
charging output with short-circuit and reverse voltage protection  
integrated battery monitoring module with overvoltage protection, exhaustive discharge protection,  
mains voltage monitoring, battery voltage monitoring, charging circuit monitoring, LED fault  
indicator, collective failure information via floating contact  
integrated 3-digit LC display showing charging voltage and charging current  
temperature tracking of charging voltage in standby mode  
connector BATTERY CONTROL with all control functions and failure indication output  
19" enclosure with 2HU  
 
1
2
3
3-digit LC display for charging voltage or charging current  
LC display switch showing the charging voltage in V or the charging current in A  
LED function and failure indications:  
Failure indication for overvoltage  
Failure indication for low voltage  
OVERVOLTAGE  
LOW VOLTAGE  
Function indication for mains voltage LINE VOLTAGE  
Function indication for battery voltage BATTERY VOLTAGE  
Function indication for charging current CHARGE CURRENT  
Fuse for mains output socket  
4.  
5
6
7
8
9
Mains output socket MAINS OUTPUT  
Fuse for the mains input  
Mains input socket  
CHARGE OUTPUT  
Sub-D socket BATTERY CONTROL  
15  
 
LIST OF CONTENTS  
SAFETY INSTRUCTIONS / SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14  
1.  
2.  
3.  
Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17  
Installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17  
Before commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17  
3.1 Sub-D socket BATTERY CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18  
4.  
5.  
Changing mains voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18  
Battery charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19  
5. 1 Charging the batteries in the battery modules DEM 316 or DEM 317 . . . . . . . . . . . . . . . 19  
5. 2 Charging other batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20  
6.  
Description of function and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20  
6.1 OVERVOLTAGE protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21  
6.2 LOW VOLTAGE monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21  
6.3 LINE VOLTAGE monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21  
6.4 BATTERY VOLTAGE monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21  
6.5 CHARGE CURRENT monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21  
6.6 Protection against reverse voltage and short circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21  
6.7 Collective failure indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21  
6.8 Volt/Ampere meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22  
6.9 Temperature tracking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22  
7.  
8.  
9.  
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22  
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22  
Registrations and standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23  
10. Specifications of the charging unit DEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23  
16  
 
1. Application  
The charging unit DEM 313 was especially designed for fully automatic charging and monitoring of  
batteries in the emergency power supplies of alarm devices. In conjunction with the battery modules DEM  
316 with 38 Ah or DEM 317 with 65 Ah rated capacity, this combination results in a reliable and failsafe  
emergency power source for continuous battery power supply operation. The integrated monitoring  
module ensures permanent battery monitoring.  
2. Installation instructions  
The airflow of the unit must not be blocked. The appliance must be protected against:  
- drip or splashwater  
- direct sun irradiation  
- high ambient temperature or direct influence of heat sources  
- high air humidity  
- heavy dust deposits  
- strong vibrations  
lf ihe unit is brought directly from a cold to a warm place, dampness can precipitate on the inner parts.  
The unit may only be put into operation after it has warmed up to the ambient temperature (approx. after  
one hour).  
Should an object or liquid get into the case, disconnect the unit from the current sources immediately and  
have the device checked by a DYNACORD service center, before further use.  
Do not use any sprays to clean the unit, as these can damage it, perhaps causing it to ignite suddenly.  
3. Before commissioning  
Before connecting the unit to the mains, the following connections must be made:  
·
The D-sub connector socket BATTERY CONTROL (9) of the charging unit ist to be connected with  
the D-sub connector BATTERY CONTROL of the battery module (also see Figure 1 and Section 3.1).  
·
The CHARGE OUTPUT (8) of the charging unit is to be connected with the charging input CHARGE  
CURRENT of the battery module. Please observe correct polarity (see Figure 1). The cross-section  
of the line between the charging unit and the battery module must be at least 2.5mm . Insulated AMP  
2
flat-pin sleeves 6.3x0.8 mm must be used for the connections. The line length must not exceed 2 m.  
·
·
Another device can be connected at the mains connector MAINS OUTPUT (5), if its power  
consumption does not exceed 4 A. The mains connector MAINS OUTPUT (5) is protected against  
overloading by a fuse (4) with the rating T4A. A fuse rating above T4A is not admissible.  
lf all connections have been made correctly, the unit can be connected with the mains by means of  
the supplied power cable. The mains cable is connected at the 3-pole mains connector socket (7) on  
the unit  
Attention:  
The unit is wired to 2 30V AC by the factory. Switching over to 115 V AC is possible  
via wire jumpers inside the unit, (see Section 4).  
17  
 
Fig. 1 Connection of the battery to the charging unit  
3.1 Control connector BATTERY CONTROL  
Various control input/outputs are available at the 15-pole D-sub pin connector BATTERY CONTROL (9):  
(Also see Figure 2):  
- Input temperature sensor +TEMP/-TEMP  
- Output exhaustive discharge relay +LVR/-LVR  
- Failure signal output FAILURE  
Fig. 2  
Connections of the BATTERY CONTROL pin connector  
Note The switch rating of the failure signal output amounts to max. 30V dc / 0.IA . The contacts 2, 3  
and 13 are provided for test purposes only and must not be used.  
4. Alteration of the mains voltage (to be performed by qualified personnel only)  
Attention: Before removing the top unit cover, the device must have been disconnected from the  
mains for at least 2 minutes, since the capacitors in the device carry hazardous voltage  
which needs to discharge first.  
For 115V AC operation, the mains powerfuse (6) must be replaced by a fuse 2A slo-blo (T2A). A T2A  
label must be stuck over the T1 A marking above the mains power fuse (6). A 115V label must be stuck  
over the marking 230V above the mains connector (7). The necessary labels are to be found inside the  
unit on the right adjacent to the PCB 85254.  
For alteration to 115V AC operation, the wire jumpers S501, S502 and S504 on the PCB 85254 are to be  
soldered in and the wire jumper S 503 must be removed, (see Figure 3).  
18  
 
F 503  
S 504  
S 503  
S 502  
S 501  
Fig. 3  
PCB 85254 Location of the wire jumpers S501 - S504 for altering mains voltage and position  
of the output fuse F503  
5. Battery charging  
5.1 Charging the batteries in the battery modules DEM 316 or DEM 317  
Once the charging unit has been connected to the battery module correctly, (see Section 3) and the mains  
voltage is present the green LEDs (3) LINE VOLTAGE, BATTERY VOLTAGE and CHARGE CURRENT  
light up. The charging current is indicated on the LC display (1), if switch (2) is in position A.  
The battery is charged with constant charging current of approx. 4 A. As charging is completed, the  
charging current decreases rapidly with rising back-e.m.f. of the battery. At the end of charging, the  
charging current falls to a small floating current of approx. 1 mA/Ah of the capacity of the battary to the  
loaded, a value which is permanently compatible for the battery. This value can vary with older batteries  
in particular, amounting to between 0.5 mA and 10 mA per Ah.  
Note:  
lf the connection is faulty, there is no charging current and the green LED (3) CHARGE  
CURRENT does not light up. Please check all connections between the battery and the  
charging unit, all fuses and the mains voltage.  
The capacity retention of the battery takes place with a constant voltage of 27.3 V at 20°C. The charging  
voltage is indicated by the LC display (1), if swith (2) is in position V. lf the ambient temperature deviates  
from +20°C in standby mode, the charging voltage is adapted automatically, depending on the tempera-  
ture. The temperature coefficient amounts to -40 mV/°C for a 24 V battery.  
Note:  
The charging unit is designed for the connection to one battery module. A parallel  
connection of batteries is not recommended. Batteries connected in parallel cannot be  
monitored.  
Attention: The charging circuit fuses CHARGE FUSES of the battery modules DEM 315 and DEM  
316 must be exchanged for 7.5 A fuses if the charging unit DEM 313 is used. In the  
event of a faulty fuse, no charging current flows and the green LED (3) CHARGE  
CURRENT does not light up.  
19  
 
- max. value  
- rated value  
- min. value  
5.2 Charging of other batteries  
DYNACORD battery modules DEM 316, DEM 317 or other maintenance - free 24V lead-acid batteries  
with a rated capacity up to 65 Ah can be charged with the charging unit DEM 313. To do so, the charging  
output CHARGE OUTPUT + (8) is to be connected with the plus pole and the charging output CHARGE  
OUTPUT - (8) with the negative pole of the battery respectively.  
For temperature tracking of Ihe charging voltage in standby mode, the temperature sensor (retrofitting kit  
NRS 90200) must be installed according to the retrofitting instructions and is to be connected with the  
charging unit (see also Figures 1, 2 and Sections 3.1, 6.9).  
In order to prevent exhaustive discharging of the battery, suitable relays must be used which are to be  
connected with the charging unit according to Figure 1 or Figure 2. The total coil resistance of the relays  
may not be below 70 ohms.  
Attention: VDE 0510 is to be observed for the installation of the batteries. Short-circuit-proof  
installation of battery cables must be observed in particular, and precautions against the  
risk of explosion must be taken.  
6. Description of function and operation  
The charging unit DEM 313 is designed for constant I/U battery charging in continuous battery power  
supply mode. Primary switched circuit technology is used to generate a regulated charging voltage or  
charging current which has a high efficiency rate coupled with excellent regulation characteristics and  
good reliability.  
20  
 
6.1 OVERVOLTAGE protection  
This circuit monitors the value of the output voltage of the charging unit. lf the output voltage exceeds the  
pre-set upper threshold, the red LED OVERVOLTAGE lights up, the charging unit is disconnected from  
battery and consumers automatically, activating the error message. Thereby the battery remains connec-  
ted to the consumer, supplying it until the failure has been remedied. This proection circuit prevents an  
inadmissible increase of the battery voltage and the resultant gassing of Ihe battery with a possible failure  
in the charging unit (protection against danger of explosion through detonating gas).  
6.2 LOW VOLTAGE monitoring  
The battery voltage is monitored in the case of discharge. lf the voltage falls belowthe pre-set threshold  
of 22 V, the red LED LOW VOLTAGE lights up. Once the mains voltage is back, the battery is re-charged  
automatically. lf the battery voltage does not reach the adjusted threshold of 25.5 V within the given  
charging time of approx. 8 h after a mains failure, and the red LED LOW VOLTAGE does not go out this  
probably means a battery malfunction and an error message is activated.  
6.3 LINE VOLTAGE monitoring  
The green LED LINE VO LTAGE goes off in the case of mains failure and an error message is activated.  
6.4 BATTERY VOLTAGE monitoring  
The battery voltage is monitored with this circuit. lf the battery is alright the green LED BATTERY  
VOLTAGE lights up. lf the battery voltage drops below the value of 19.5 V, the battery is discharged, all  
LEDs are off, an error message is activaed, the battery is disconnected from all consumers and thus  
reliably protected against exhaustive discharging. The exhaustive discharge protection only works with  
the battery modules DEM 315, DEM 316 and DEM 317 (also see Sections 5.1 and 5.2).  
6.5 CHARGE CURRENT monitoring  
This monitors the function of the battery circuit (e.g. cable break or similar). lf the battery charging current  
falls below the adjusted value of approx. 10 mA, the green LE D (3) CHARGE CURRENT goes out and  
an error message is activated. lf there is no load connected to the battery, the battery charging current  
may fall below this limiting value. In such cases it is advisable to connect a resistor of 2200 ohms to the  
battery output.  
6.6 Reverse voltage and short-circuit protection  
Reverse volltage protection prevents damage which may be caused by possible polarisation errors when  
the battery is connected to the charging unit. The short-circuit protection disconnects the battery from the  
charging unit in the event of shorted cells or total short-circuit. The output fuse F 503 (see Figure 3) in the  
charging unit blows in this case and must be replaced by a slo-blo fuse with the rating 4A (T4A). In the  
event of a blown fuse, the green LED (3) CHARGE CURRENT goes out and an error message is activated.  
6.7 Collective failure signal  
The collective failure signal is designed as a floating contact, making available malfunctions of the battery  
such as: disconnection at LOW VOLTAGE, wrong polarity or battery short-circuit, as well as malfunctions  
of the charging unit such as: absence of LINE VOLTAGE, OVERVOLTAGE or failures in the charging  
circuit CHARGE CURRENT for long-range transmission. The corresponding failure is indicated on the  
unit itself via the corresponding LED (3) lighting up or going off respectively,(see page 2 as well as Section  
6.1 to 6.6). The floating contact of the collective failure indication is wired at the D-sub pin connector  
BATTERY CONTROL (9) (see Figure 2).  
21  
 
6.8 Volt-/Amperemeter  
A 3-digit LC display (1) with toggle switch (2) is provided for measurement of the battery voltage or the  
charging current. With the switch V/A at the front panel in position V, the battery vollage is shown. Likewise  
the charging current is shown with the switch in position A.  
6.9 Temperature tracking  
The charging voltage requires battery-adapted temperature tracking in conjunction with operation under  
ambient temperatures between +5°C .. +40°C. The temperature is to be measured in direct proximity to  
the battery. The temperature tracking feature consists of a temperature sensor, integrated in the battery  
module DEM 316 or DEM 317 which must be installed in direct proximity to the battery, and a control  
circuit in the charging unit. The sensor is connected to the charging unit via the 15-pole pin connector  
BATTERY CONTROL. The control circuitis activated if the temperature sensor has been connected  
correctly. lf the connection of the temperature sensor is faulty of there is a short-circuit or a break of the  
sensor lines or of the sensor, this interupts battery charging and the collective failure signal is activated.  
The retrofitting kit NRS 90200 is to be used for the battery module DEM 315 or other batteries and is  
available as Article no. 121 950.  
7. Fuses  
The dimensions of all the fuses in the unit are 5 x 20 mm and must correspond with IEC 127.  
Fuse holder (4)  
Fuse holder (6)  
Fuse holder (6)  
PCB 85254, F503  
mains power fuse for mains connector (see page 2)  
mains power fuse for 230V ac (see page 2)  
mains power fuse for 11 5V ac (see page 2)  
output fuse CHARGE OUTPUT (see Figure 3)  
T4A 250V  
T1A 250V  
T2A 250V  
T4A 250V  
8. Glossary:  
- Continuous battery power supply (standby operation)  
In this mode, the battery is constantly kept at full charge. It only gives off current if the DC source supplied  
by the mains fails.  
- Nominal capacity:  
The nominal capacity is the value in ampere-hours for a 20-hour even, uninterrupted discharge with up  
to the cutoff voltage of 1.75 V/cell at a temperature of 22°C.  
- Capacity:  
The capacity of a battery is the amount of electricity which can be extracted under the condlitions in  
question. This depends on the discharge current, the cut-off voltage and the temperature.  
- Service life  
For batteries in alarm apparatus and emergency announcement systems, the end of a battery’s service  
life (limited duration of operation) is reached when the capacity is less than 80% of the rated capacity.  
- Stored energy time  
This is the time-span between recognition of a failure in the mains supply and remedying of this failure.  
- Alarm duration  
The alarm duration is the time-span during which the alarm signal is given out.  
- Emergency announcement duration  
This is the time during which announcements are made to clear the building or section of a building.  
22  
 
9. Approvals and standards  
- The charging units correspond to the following standards:  
EN 55014-2  
EN 50082-1  
EN 60065  
Immunity requirements for household appliances, electric tools and similar electrical  
appliances  
Basic standard for interference rejection; living area, business areas as well as small  
enterprises  
Safety requirements for mains-operated electronic appliances and related accessories  
for house hold use and similar general application  
EN 60742  
Regulations for isolation transformers and safety transformers  
10. Specifications DEM 313  
Mains voltage  
230 V +10%/-15 % 50-60 Hz  
internally solderable to  
115 V +10%/-15 % 50-60 Hz  
Safety class  
I
Rated output voltage  
Voltage adjustment for  
24 V  
battery charging 2.275 V/cell  
27.3 V  
Tolerance of the output voltage at 20°C  
Temperature coefficient of the charging voltage  
Ripple at nominal operation  
± 0.37 %  
-40 mV/°C  
£ 0.1%  
Static mains control  
at input deviations of +l 0% -15 %  
Nominal charging current  
£ 0.05%  
4 A  
Current limitation  
approx. 4 A  
Standby current at power failure  
Switching frequency  
110 mA  
88 kHz ±l0%  
Efficiency  
approx. 83 %  
Failure detection OVERVOLTAGE  
Failure detection at battery LOW VOLTAGE  
Failure detection at battery LOW VOLTAGE  
³ 29.6 V  
£ 25.5 V operation mode charging  
£ 22.0 V operation mode discharging  
Failure detection at mains low voltage LINE VOLTAGE 165 V ±15% for 230 V ac operation  
Failure detection at mains low voltage LINE VOLTAGE 83.5 V ±15% for 115 V ac operation  
Switch-off at BATTERY VOLTAGE  
Failure detection at CHARGE CURRENT  
Operating temperature range  
Storage temperature  
£ 19.5 V  
£ 20 rrA  
+5²C + 40²C  
-40²C+ 70²C  
483 x 88 x 335 mm  
300 mm  
Dimensions W x H x D  
Mounting depth without connectors  
Mounting depth with connectorsmax.  
Weight  
350 mm  
4.4 kg  
Retrofitting kit for DEM 313:  
Art.No  
NRS 90200 temperature sensor  
121950  
23  
 

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